When evaluating a machine investment, most companies naturally focus on the known numbers—machine price, consumable costs, electrical power and manning. These factors are easy to measure and compare. Yet, while they’re important, they only tell part of the story.
At MPS, we believe the real impact on profitability lies below the surface - hidden costs that quietly chip away at margins over time. Think of it like an iceberg: what’s visible above water is only a fraction of what truly exists. Underneath are challenges such as production inefficiencies, downtime, inconsistent quality, operator dependency, and lack of actionable data. These are the issues that drive up costs per 1,000 labels in the long run.
Since 1996, MPS has focused on tackling these unseen challenges. What began as a company manufacturing high-end flexo and hybrid presses has grown into something more - a true printing performance partner, helping converters maximize profitability through innovation, engineering and data-driven intelligence.
With this approach, MPS customers typically achieve:
- 2–5% reduction in waste
- 5–10 minutes saved per job
- 10–20% increase in productivity
- €150,000 in annual cost savings
- 30% capacity growth
Let’s explore how we help uncover these hidden savings.
1. Invest in Robust, Reliable Press Technology
A printing press shouldn’t be seen as a short-term purchase, but rather a long-term investment — designed to deliver consistent performance and reliability over 15 to 20 years. Even small amounts of downtime can accumulate into substantial losses over time.
That’s why MPS presses are built with premium components known for precision and durability. Our very first press — installed more than 25 years ago — is still in production today. This isn't by chance; it's the result of our unwavering commitment to quality, innovation, and customer-focused design.
2. Engineer for Exceptional Print Quality, Across Substrates
In a competitive market, print quality is non-negotiable. MPS presses are designed to deliver consistent, high-quality output on a wide range of substrates - with technology that actively prevents common quality issues.
Our Crisp.Dot technology uses a free-running impression roller that stops the print sleeve becoming a nip point that creates friction and barring. Combined with our patented E-Sleeve technologythat offers the perfect balance between metal and composite sleeves, operators gain:
- 2-3x faster setup times and job changeovers
- Less ink and material consumption
- Longer tooling life
- Fewer print defects and rejections
The result is crystal-clear print quality, maintained consistently across long runs and repeat jobs - saving both time and cost.
3. Automate for Smarter, More Efficient Operations
As labor shortages persist, automation is no longer a luxury – it’s essential. MPS presses are thoughtfully designed to reduce reliance on highly skilled operators while improving consistency and speed.
Key features include:
- Slide-out ink drawers for quick and clean color changes
- Open inking systems that reduce ink and cleaning material use
- Dedicated control panels per unit for ultra-precise adjustments
- Automation tools like i-Stop, auto-teach pre-register, Matrix Print, pressure automation, and job memory
These features enable faster setups, quicker job changes and minimal operator training - all of which contribute to higher daily output and lower operational costs.
4. Connect for Real-Time Optimization and Smarter Decisions
We are now in the era of Industry 5.0, where connected technology and human intelligence work together to optimize performance. MPS leads this evolution with MPSConnect, a powerful platform that transforms machine data into actionable insights.
Every MPS press includes an edge server that collects real-time data from hundreds of sensors. Through the MPSConnect Portal, converters can monitor performance metrics like speed, waste, changeovers, and downtime.
Operators benefit from VirtualCoach, an AI-powered guide that provides real-time feedback, tips, and reminders - empowering even less experienced staff to perform like experts. Additionally, benchmarking monitors allow users to compare their performance against industry peers for continuous improvement.
The business impact is clear:
- Reduced errors and waste
- Faster setups and more jobs per shift
- Proactive maintenance planning
- Smarter, data-driven decisions
Together, these innovations drive real savings and boost profitability.
What “Lower Cost” Truly Means
Lowering the cost per 1,000 labels isn’t about selecting the cheapest machine or cutting corners on materials. It’s about making strategic, forward-looking decisions that reduce waste, boost output, and future-proof your business.
At MPS, we offer more than just machines - we provide long-term robust solutions:
- Solid durable engineering
- Intelligent automation
- Advanced connectivity
- Sustainable, performance-focused innovations
This is why our customers view MPS not just as a supplier, but as a partner - one committed to their success and profitability.
Your Profit. Our Concern.
If you’re ready to uncover the savings hidden beneath the surface of your production - and unlock a smarter, more sustainable way to print - MPS is here to help.
Discover MPS innovations. Unlock your true profitability.